The application of polymer precision micropore filtration technology in industrial production

5. Application of polymer precision micropore filtration technology in industrial production

5. Application of polymer precise microporous filtration technology in industrial production

Polymer precision micropore filtration technology is a new type of filtration technology with high efficiency, long-term efficiency and low cost. However, whether the success of a certain engineering application in various industrial production can fully demonstrate the inherent advancement of the technology. It depends entirely on the human factors in the design, manufacture, use and management of precision microporous filters.

Polymer precise microfiltration technology is a highly efficient, long-lasting and cost-effective new filtration technology. But whether in a given engineering application it can achieve success and fully demonstrate the inherent nature of the technology or not in a variety of industrial productions, is Depending on the design, manufacture, use and management of precise microporous filter.

The designer of the precision micropore filter must fully understand the detailed technical requirements of the filter used for the specific production process and the matching requirements of the upstream and downstream devices of the filter to the filter; the filter characteristics of the filtered material. It should be carefully and systematically tested and calculated; the model and specifications of the microporous filter tube, the model and specifications of the precision microporous filter, the model and specifications of the auxiliary device, and the engineering equipment layout at the production site should be correctly calculated and Strict design, on this basis, according to the design requirements to guide the manufacture and procurement of polymer microporous filter tubes and precision microporous filter manufacturing and auxiliary equipment, installation and acceptance according to design requirements. According to the design requirements, the correct application of the precision microporous filter management procedures, operating procedures and maintenance procedures. A lot of practice and many experiences and lessons show that the above-mentioned series of systematic engineering work, where the ring is tight, and carefully and carefully, can make it run successfully in production for a long time, creating significant economic benefits and society for users. Benefits; if there are one or several links that are sloppy, it will cause the whole device to be "sickly operated", but the whole case will fail. There are also examples of successful experiments that are not performed in advance, not strictly calculated and designed, but most of them are occasions where the filtering is not difficult, the requirements are not high, or the application scale is small. Precision microporous filtration projects that are difficult to handle large-scale difficult-to-filter materials must be carried out in strict accordance with the above procedures.

The designer of precise microporous filter must be fully aware of the detailed technical requirements of its selected filter for the specific production process, and the matching requirements of filter devices for upstream devices and downstream devices. For the filtration characteristics parameters of filtered suspension, it should Be careful and systematic tested and calculated. For the models and specifications of microprorous filtration tube, the models and specifications of precise microporous filter, the models and specifications of assist devices, and the engineering equipment layout of the production site, it should be determined On the above basis of work, according to design requirements, guide the manufacturing of polymer microporous filter tubes and precise microporous filters, and the manufacturing and procurement of auxiliary devices. According to design requirements, finish the installation, inspection and acceptance. According to design require Substation, some of the above-mentioned precise microporous filter must be drew up. Substantial practical experience and and the incident with many incidents prove in case that the above-mentioned series of system engineering work can be finished with each other close And careful interlink, finally the filtration project would be successful for long term, and can create significant economic and social benefits for the user. If there is one aspect or more which is perfunctory, it will cause "sick running" of the entire device and So much so that can lead to complete failure badly. There are success examples which also get easy use with no pre-experiment, non-strict calculation and design, because that most are a number of filtrations which are not difficult, having no high requirement Or having smaller application scale. The precise microfiltration projects of suspensions with high difficulty and large-scale treatment must be in strict accordance wi Th the above-mentioned procedures.

After more than 30 years of research, development and extensive promotion, polymer precision micropore filtration technology has been widely used. The types of products successfully applied are difficult to count. This article only lists some of the main applications.

After the research, development and extensive popularization of 30 years, polymer precise microporous filtration technology has been widely applied. The product categories which have been successfully applied is difficult to take statistics. This article only lists some of the major applications.

Precision filtration of powdered activated carbon of more than 1 decolorizing solution: used in caffeine, various amino acids, glucose, fructose, xylitol, multivitamins, monosodium glutamate, inosine, citric acid, isaconic acid, J acid, plant Acid, lactic acid, etc.

1Precise filtration of powdered activated carbon of multiple decoloration fluid: It has been used for caffeine, a variety of amino acids, glucose, fructose, xylitol, multi-vitamins, monosodium glutamate, inosine, citric acid, itaconic acid, J acid, phytic acid , lactic acid and so on.

2Precise filtration of fermentation broth, precise filtration of impurities such as protein in the initial filtrate of fermentation broth, precision filtration of enzyme reaction solution: large-scale application of salinomycin fermentation broth, daunorubicin fermentation broth, calcium gluconate Fermentation solution, avermectin fermentation liquid primary filtrate, acrylamide reaction solution, oligosaccharide reaction solution, phenylalanine reaction solution, etc.;

2Precisise filtration of fermentation liquid, precise re-filtration of the first fermentation filtrate for removing protein and other impurities, precise filtration of enzyme reaction solution: It has large-scale application in salinomycin fermentation broth, daunorubicin fermentation broth, calcium gluconate fermentation broth, the First filtrate of avermectin fermentation broth, acrylamide enzyme reaction solution, oligosaccharide enzyme reaction solution, phenylalanine enzyme reaction solution, etc.;

3 precision filtration of solid catalyst: it has been used in palladium carbon catalyst, copper-nickel catalyst, manganese dioxide catalyst, various petrochemical catalysts, various fertilizer catalysts and other various ultra-fine catalysts;

3Precise filtration of fine solid catalysts: It has been used for palladium catalyst, copper-nickel catalyst, manganese dioxide catalyst, a variety of petrochemical catalysts, a variety of chemical fertilizers catalysts and a variety of other superfine catalysts;

4 ultra-fine powder precision filtration: has been used for barium sulfate, barium sulfide, barium titanate, zinc sulfide, iron sulfide, barium hydroxide, barium hydroxide, zirconium hydroxide, iron hydroxide, aluminum hydroxide, ultra-fine silica gel , ultra-fine zinc powder, ultra-fine calcium sulfate, ultra-fine titanium dioxide, etc.;

4Precise filtration of ultrafine powder: It has been used for barium sulfate, barium sulfide, barium titanate, zinc sulfide, iron sulfide, tantalum hydroxide, niobium hydroxide, zirconium hydroxide, ferric hydroxide, aluminum hydroxide, ultra-fine silica gel, ultra-fine Zinc powder, ultra-fine calcium sulfate, and ultrafine titanium dioxide, etc.;

5Precision filtration of natural medicinal juice: It has been used in Ginkgo biloba extract, stevia extract, allicin extract, paclitaxel extract, sea snake extract, ant extract, astragalus extract, compound cold granule extract, compound sore throat Oral solution, compound Naoxinshu oral solution, etc.;

5Precise filtration of natural syrup: It has been used for ginkgo biloba extract, stevia rebaudianum extract, allicin extract, taxol extract, extract of sea snake, ants extract, astragalus extract, compound catch cold granules extract, compound throat improving Oral Liquid, Compound brain Improving oral liquid, etc.;

6Pre-filtration of iron mud after reduction reaction: It has been applied to iron sludge filtration on caffeine production, iron sludge filtration on aniline production, etc.;

6Precise filtration of iron sludge after the reduction reaction: It has been used in the filtration of iron sludge in the caffeine production and the filtration of iron sludge in the aniline production, etc.;

7Precision filtration of liquid raw materials: It has been widely used in sulfuric acid, hydrochloric acid, phosphoric acid, acetic acid, sodium carbonate, sodium hydrogencarbonate, sodium hydroxide, methanol, ethanol, isopropanol, acetone, chloroform, hydrogen peroxide, water glass, aluminum sulfate, Sodium sulfate, cesium chloride, etc.;

7Precise filtration of liquid raw materials: It has large-scale application in sulfuric acid, hydrochloric acid, phosphoric acid, acetic acid, sodium carbonate, sodium bicarbonate, sodium hydroxide, methanol, ethanol, isopropanol, acetone, chloroform, hydrogen peroxide, sodium silicate , aluminum sulfate, sodium sulfate, barium chloride, etc.;

8Precision filtration of circulating fluid in chemical fiber and fertilizer production: It has been used for long-term large-scale circulation filtration of sulfuric acid solution on viscose fiber production and food cellophane production; sodium thiocyanate liquid circulation filtration on acrylic fiber production; fertilizer production Circulating filtration of copper ammonia solution, decarbonation liquid and desulfurization liquid;

8Precise filtration of cycle liquid in chemical fiber and chemical fertilizer production: It has been used in the cycle filtration of sulfate solution for the production of viscose fiber and the food glass paper with long time and large-scale; In the acrylic fibers production, cycle Filtration of sodium sulfocyanate solution; In the chemical fertiliger production, cycle filtration of cuprammonia solution, decarburize solution and desulfidation sulution, ect.;

9 precision clarification filtration of liquid products (including precision clarification filtration before liquid crystallization or before drying);

9Precise clarify filtration of liquid products (including precise clarification filtration before liquid crystalization or drying);

A large number of liquid products have been used for the filtration of the following products:

It has been substantially used for the filtration of liquid products, as follows:

a. Chemical liquid products: dicyandiamide, sorbitol, plastic stabilizer, sodium hydroxide (except crystalline salt), hydrogen peroxide, L lactic acid, sodium carbonate, sodium hydrogencarbonate, nickel sulfate, pentasodium phosphate, saccharin, J acid , citric acid, polyaluminum chloride, fluorosilicic acid, oxalic acid, etc.;

a.Chemical liquid products: Dicyandiamide, sorbitol, plastic stabilizer, sodium hydroxide (filtering crystallization salt), hydrogen peroxide, L lactic acid, sodium carbonate, sodium bicarbonate, nickel sulphate, sodium phosphate, saccharin, J acid, citric acid, polyaluminium chloride , fluorosilicon acid, oxalic acid, etc.;

b. Food liquid products: various sugar liquids (stevia, oligosaccharides, fructose, sucrose, beet sugar, etc.), various edible oils (canola oil, soybean oil, peanut oil, sunflower oil, tea oil, sesame oil, Grape seed oil, sea buckthorn oil, etc.), a variety of alcohol (white wine, beer, wine, a variety of medicinal wine, etc.) and a variety of juice (apple juice, strawberry juice, mountain slag juice, etc.);

b.Liquid food products: a variety of sugar (stevioside, oligosaccharides, fructose, sucrose, beet sugar, etc.), all kinds of edible oils (rape-seed oil, soybean oil, peanut oil, sunflower oil, tea oil, sesame Oil, grape seed oil, sea buckthorn oil), a variety of alcoholic beverages (liquor, beer, wine, a variety of medical wine, etc.) and a wide variety of fruit juice (apple juice, strawberry juice, hawthorn juice, etc .);

c. Pharmaceutical products: multivitamins, various amino acids, various sulfonamides, etc.;

c.Pharmaceutical products: a variety of vitamins, a variety of amino acids, a variety of sulfonamides, etc.;

10 precision clarification filtration of water and aqueous solutions:

10Precise clarify filtration of water and aqueous solution:

• Precision filtration of secondary brines for large-scale production of chlor-alkali; precision filtration of industrial water from river, lake or well water; circulation filtration of steam condensate, circulation filtration of cooling water; ion exchange or electrodialysis Precision pre-filtration of raw water before; ultra-filtration, nanofiltration and reverse osmosis before water quality precision filtration;

It has large-scale application in the precise filtration of secondary brine in chlor-alkali production; the precise filtration of industrial water produced from the river, lake or well water; cycle filtration of steam condensed water, the cycle filtration of cooling water; The precise pre-filtration of the raw water before ion exchange or electricity dialysis; the precise pre-filtration before ultrafiltration, nanofiltration and reverse osmosis and so on;

12 Chemical and pharmaceutical production of liquid into the ion exchange, chromatography, ultrafiltration, nanofiltration, reverse osmosis, rectification, evaporation and drying of the device before the liquid precision pre-filtration, such as alpha amylase ultrafiltration before the liquid precision pre-concentration Filtering, etc.

(12)In chemical and pharmaceutical production, the liquid precise pre-filtration before the liquid enters the ion exchange, chromatography, ultrafiltration, nanofiltration, reverse osmosis, rectification, evaporation and drying devices, for example, liquid precise pre-filtration before the ultrafiltration concentration of α -amylase, etc.;

(13) Wastewater filtration: It has been used on a large scale in the following wastewaters:

(13) Filtration of wastewater: It has large-scale application in the following wastewater:

a. Heavy metal wastewater: electroplating solution wastewater (chromium, zinc, copper, nickel, etc.); circuit version wastewater (including copper wastewater); battery wastewater (lead, nickel, cadmium, etc.); magnetic material wastewater (ferric oxide); Electric porcelain bottle production wastewater (lead trioxide); oxalic acid production wastewater (lead);

a.Heavy metal wastewater categories: electroplating liquid wastewater (chromium, zinc, copper, nickel, etc.); line-panel wastewater (copper-containing wastewater); battery wastewater (lead, nickel, cadmium, etc.); (ferroferric oxide); production wastewater of electric porcelain (red lead); production wastewater of oxalic acid (lead), etc.;

b. Non-metallic element wastewater: It has been used on a large scale for fluorine-containing wastewater, sulfur-containing wastewater (wastewater after gas desulfurization washing treatment).

b.Non-metallic element wastewater: It has large-scale application in fluorine-containing wastewater, sulfur-containing wastewater (wastewater after desulfurization and scrubbing of gas) and so on.

c. Recycling products from chemical or non-ferrous metal wastewater: used to recover vanadium pentoxide, sodium p-nitrophenolate, carbon black, manganese sulfate, dimanganese pentoxide, polystyrene, titanium dioxide, etc.;

c.Recovery product from the wastewater of chemical and non-ferrous metals: It has been used for the recovery of vanadium pentoxide, p-nitrophenol sodium, carbon black, manganese sulfate, manganese pentoxide, polystyrene, titanium dioxide, etc.;

d. Other chemical wastewater: it has been used in latex paint wastewater, pigment wastewater, electrophoretic paint wastewater and sulfide wastewater;

d.Other chemical wastewater: It has been used in latex paint wastewater, paint wastewater, electrophoresis paint wastewater and sulfide wastewater;

e. Power plant coal yard wastewater: a PGK-150 microporous filter can filter 100 meters of wastewater per hour, which has been used continuously for more than seven years;

e.Wastewater of generating electric plant coal yard: A PGK-150-type microporous filter can filter 100 cube meters wastewater per hour, and it has been applied for more than seven years;

f. Coal mine wastewater: 4 sets of PGK-100 microporous filter (three for one), can filter 150 meters of wastewater per hour, has been applied for more than two years;

f.Coal mine wastewater: Four PGK-100-type microporous filters (three used, one prepared), can filter 150 cube meterss wastewater per hour, and it has been applied for more than two years;

g. Distiller's grains wastewater for alcohol production: It has been used for wastewater filtration of corn alcohol, and all corn residue can be recovered as protein feed.

g.Vinasse wastewater in alcohol production: It has been used to filter corn ethanol wastewater, and it can recover all corn residue for protein feed.

(Author: Shanghai Dongpu Microfiltration Technology Institute)

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